I fell in love with images of them on tea towels and mugs. The process on paper is simplified as: gutting the car, mating clutch to motor, connecting battery and controls. The BMS harness has been wired to use these sensors so that itwill report what is likely to be the warmest cell temperatures. The circuit cycles the needle from empty to full to be sure it works, and to verify how we need to build the circuit for the BMS to send proper State Of Charge (SOC) signals to it. The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. Copyright 2023 EV West Privacy Notice |Conditions of Use. However, its not advised to drive at top speeds for too long as the range will quickly disappear. 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The eDub Platform. The stock yellow "Generator Light"becomes a system "Power Limit" warning light". We also decided the 12V fuse panel will be relocated so that its backside wire connections can be accessible in the future for serviceability. Theres no reason why we cant convert every single VW T2, is there!(?) 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The upper right image shows the main contactor, and the PTC heater contactor is below it. There are a number of kits you can purchase for Volkswagen VW Beetle conversions, depending on what you want out of your electric car. Are Lithium-Ion Batteries Recyclable? From Bring a Trailer it looks like you could expect to find one for around $40-50k. And so, every morning, over a cup of coffee, I would stare out at Indie and wonder if we would ever get a solution. The conversion uses VW electric components. through the Tesla modules is an important part of the conversion. If you have the vehicle and the dream, we have a conversion pack to suit. Conversion Kit Price: $7,598 Volkswagen Super Beetle 1971 - 1979 Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. This work falls more under the category of restoration than conversion, but every project has its challenges. . Note from Kits first-in-line editor, Jesper: I like the T25 its boxy! A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. Before connecting it to the slave BMS PCB this and all other cell tap connectors were inspected and probed to be sure no other tears were present. Both of these pumps have garden-hose-like flow, but we need higher pressure. The ten coolant lines that exit the front battery box are now plumbed to the manifolds. Under the hood, the top image shows the stereo amplifier laying where the battery box bottom will be. I've updated theP100D module coolant connector pagewith further details discovered this week. Having the heater in the cabin (vs. under the hood) will allow it to recirculate the cabin air, heating more effectively. Wiring is pulled through the firewall tube of the box end cover. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. The key information you need, such as range, charge speed, power and price, are easy to see and compare right here. These images show the front box in position with the DC-DC converter, BMS, and main contactor with a high voltage fuse. The red button shown in the lower-right image will operate the pump. After we got back, we tested a few more things and began buttoning up the wiring harness, installing high voltage guarding, and doing other cosmetic work. At eDub Services, we take any form of donor vehicle. Kits UK-based company is called eDub Services. If the Army can build electric tanks, anything is possible. Because of this experience, were trying really hard to systemise the conversion process, making conversions much more affordable and attainable. Under the car, each line is labeled where it connects, and all lines and manifolds have been secured with rubber-coated stainless steel P-clamps. The lower-right image also shows a rectangular 3D printed cover that we designed to block the hole from the relocated fuse block. It's on the opposite side of the blue steel panel that it is mounted. Price: $8,734.00 Add to Cart Details Another type of electric vehicle conversion uses an electric crate motor. Applications: Engines: Ecotec, Chevy LS, Subaru, Toyota, VW, Honda VW T2 Conversions. Kit includes 3 high quality illuminated switches, plug in wiring harnesses, and switch mounting cases. Front box in place. The harness is laid out where we expect it to stay. These tail-light grounding connections were previously corroded due to being buried under winter mud. . He agreed and we met for a pint at the local pub to talk it through. Condition: Remanufactured. How hard would it be to convert a camper van to electric? I ask my mum. You can explore eDub Trips and book here. This was a super short work week for me and the crew, so there's not much visually to show. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. A friend of mine has a mechanic friend who we called to see if he would be interested in the idea of helping us with the conversion. Tune in soon for part 2, where we talk about how much of the donor vehicle we keep and how much we throw away. A console like this could offer a clean way to add heat control knobs and vents. After sitting in the driver and passenger seats imagining a center console, one begins to realize the small car would feel very cramped for average-sized or bigger people. Next week we begin assembly of the modules into the boxes. Disclaimer: I have no affiliation with EV West, and this is not a sponsored post. Type 2/T25 - Full-width VW Campervan Rock n Roll Bed. Until this week, we were using a heater box that we had in stock to mock up the system. It suited us nicely but we never imagined we could ever own one. Damage was discovered and fixed. First, some quick specs on the more common engines: Vanagon Engine Conversion Specs : Common . Thankfully one tube was supplied with the car that we could use to verify dimensions. I use the alphabet to paint words that become a beautiful and inspiring image in the reader's mind. They can be campers, minibuses, ambulances, mobile bars, the list is endless. A new Elcon TC charger meant we could charge at 7kW, so a long drive from North Yorkshire to Malvern for the ElectrAA Show was now possible. P100D Coolant connections and routing to manifolds. I dropped it off at the tire store to return the tire and have it replaced. The stereo and final dash replacement piece have arrived. Click here to view more details about the P100D 6.3kWh coolant connectors. We have a tiny and exposed pedal assembly, making it difficult to add a switch there. This isroutine and is getting worked out. PTC (electric) heater, Operated by stock heater controls, With target battery capacity understood, we evaluate weight total and distribution, location, crush zone safety, etc. Is there a limit to what you can run on electric, weight and size-wise? It is installed easily and has a great old-school look. What began way back in 1938 led to a worldwide craze with a total of 21 million Beetles built throughout the cars history. Another spot nearby was beginning to tear also, so it received the same treatment. The outer-most tubes each pass through another 3D printed adapter to make the shortest run to the stock dash vent ducts. That's 2kWh more than we'll need. There is a bit more testing to confirm all battery protection is functioning as expected. The center image shows the radiatorsand fans mounted, with the throttle pot box in the upper left. The new rim will fit, but we need a narrower tire on it. They have a high energy density, meaning they're more compact relative to many other batteries. What sets this apart is its range. We now have a routing plan and are proceeding to assemble! There's a 2" diameter black steel tube extending from the battery box that pokes through the firewall where the positive and negative high current cables (orange) are visible in the upper left of this image. I started a Photo Stream from day one of the project and my first picture was the eDub Logo. Find the right tires for your conversion here! Located all nonlabeled wires (16) and isolated them with tape for a 12v power-up test. For $17,000, enthusiasts can choose from a variety of first-generation Transporter bodies ranging from 1955 to 1967. We originally looked for a camper van business for sale. Answer: it doesn't matter anymore, really. The space in the box is very constrained, making hose overlaps a pinch risk. In that process, I determined there are10+ EV-related low voltage fuses and at least 4 relays all in the engine compartment. It was produced from thin aluminum to verify edge geometry and other features such as radiator mounting, etc. With the availability of a conversion kit that will transform the classic Beetle into a new-age electric car that you can charge at home. The testerpictured checks for proper pin-out and voltages at all connections. I have a Bachelors in Architecture from FAU. If youre interested in converting a VW T2 to electric, why not check out our webpage to see whats involved in electrifying a camper. We're now routing wires from front to rear for 12V power, CAN1, and CAN2 communications, plus BMS and charger signal wires. Shes a bit more qualified than you might expect. With the production of the original Volkswagen Beetle coming to an end this year when the final example rolled off the Puebla factory assembly line in Mexico it appeared as though this classic cars story was over for good. All the components that are mounted to the box are wired. Modules were inserted, and the fit was as good as we had hoped. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. With typical Tesla Model S battery modules, these connectors are not needed nor included. I'm happy to report the car is plugged-in, charging, and balancing now. This kit comes with everything you need right down to the heat shrink tubing, and fuse holders. While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. It takes a lot of force and without the tool, it is a lot like pushing a rope. They'll be routed neatly together to the controller. Top left & right are the first drafts of a 3D model and its 3D print process set-up. The rear battery box is powder coated and in position without batteries. That would get the heat to passengers directly, and one or two hidden tubes could be routed to the windshield defrost ports. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979 [EVW-T2-KIT] Price: $21,098.64 The EV West Air Cooled Volkswagen Type 2 Kit is very unique in the fact that it truly is a turn-key kit. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. An e-Porsche 356 could also be pursued in the future.. (CAD) was sent at a local laser cut shop to get us a thin pattern to verify the latest CAD geometry we have will fit, and receive the part planned to mount to it properly. First Smart Microgrid In Zimbabwe Installed At Shopping Center In Harare, Renewables Face Two Major Challenges FUD & Connection Challenges, Flipping The Script On The Public Health & Wealth-Building Benefits Of Clean Energy, Nearly 1 In 3 Homes In Australia Covered In Solar Panels, Energy Security Amid Heightened Global Tensions. Learn more about the eDub Platform here> 1059.50 inc. VAT. In the early 2000's, John took on the title as "Grumpy", and founded . Copyright 2023 CleanTechnica. I recently bought TESLA battery modules from a Tesla P100D. This had to be mounted to cut and crimp their ends to the exact length needed. How Do You Charge An Electric Car At Home? Now, back to the road trip and my mums response. Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. A bit of non-EV conversion effort is occasional restoration work. The affected area was cleaned with isopropyl and sealed with Conformal Coat. For more recen Choosing a model that has been converted before can save time and avoid unseen complications. Companies like Swindon in the United Kingdom and Electric GT in the United States, are selling electric motors that (theoretically) are drop-in replacements for your internal combustion engine. This week we began executing the plumbing strategy. I was starting . Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. A clear protective guarding will go over this so the exposed high voltage is not accessible to curious fingers. Without that perseverance from John and Steve, Pixar would never have made it and the world would have missed out. This left us with the perfect T2. The Longhood Porsche 911 is another good candidate that you can pickup within a good range of prices. The old dash panels, switches, glove box door, etc. Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . We modified the 3D print port sizes to make use of stock VW hose sizes and repositioned the ports to clear the battery box and other obstacles. With most of those parts missing, we're updating to an electric windshield washer fluid pump and reservoir. As of today, I found new connectors for. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. Yes Or No? I've been working on various ways we plumb in a great (3kW+) heater and defrost system. Jesper is founder ofLifelike.dk and a long-term investor in Tesla, rsted, and Vestas. 96. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. T2 1974-79 Lite Steer Electric Power Assisted Steering Kit. Installed by our technicians at eDub HQ in North Yorkshire, UK. Then the DC-DC 12V power supply fuse, heater/defroster which is amazing, and finally the charger fuse. They had an imported American van that was bought for a customer. After reviewing a few types of batteries in different scenarios, the Tesla battery modules used in the Tesla Model S and X are a good option for this build in several ways. The white paper is preventing wire stripping remnants from falling into the radiators while we work in this area. Fitting the stock-sized spare tire is a bonus. This is a good candidate for conversion.. This series is the result of conversations with Kit Lacey about his entrepreneurship in converting classic cars to electric propulsion. We used a common universal pedal switch (top middle) at the rear of the car instead. Motorways are so boring, and it was great to explore the beautiful British countryside. The black connector is where the Tesla wiring harness was to connect to the module. Van Clan's best hand picked campervan conversions. This clean-up was made sense to do now because wiring and access will be difficult after the conversion. Chris has already been studying and preparing for the best routes on this build. Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. The first 100 are available for a pre-order price of $2,990, and while we don't have . The classic split-screen camper has carried the image of the hippy vibe for over 60 years and its still going strong. BMS cell taps and temperature wiring is underway. But I should mention it comes with quite a few very promising specs. The switch is anchored to the adapter plate bolt. A routine step. From this, the CAD models were updated as shown in the bottom image, and the final stainless steel parts are being laser-cut as I write this update. Other things done included sorting out the trunk's old wiring and pulling many out that will not be used. A lot of time went into exploring how to add a simple and reliable electric heat source while also being able to plumb the air to the existing vents. eDub Trips is going strong, taking people on incredible staycations around North Yorkshire. We want to avoid issues in the years to come. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). We have also seen support become more available and parts easier to source. All the best ideas do, in my opinion. Taking off in 2nd or 3rd gear without clutching is just as we hoped. We purchase electric vehicle conversion kits from EV West. For Alex and his wife Brita, VW Kombis are a full-time passion. Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. From as low as around $40k, up to around $150k.. The bed sits level with the rear engine shelf and make up a 6 foot bed when out in bed position. Thankfully, the problem appeared to be something in the wiring of the other I/O harness. The spare tire wouldn't fit. We can't put them into the car until this is confirmed. It will look a bit like we're going backward for a few days, but the new finish plan will be much better. This article was created to allow the customer to follow the high-level build activity. I didn't get an image of the template and location yet, but I'll post it next week. Army Of Spiral-Welding Wind Turbine Tower Trucks Sets Forth FromTexas? Universal Electric Power Window Lift Roll Up Regulator Conversion Kit 2 Electric Windows Motors 2 Switches 3 Harness for 2 Door Pickup SUV Truck Van Car,Electric Window Lift Kit. When we began to route our Orion BMS cell tap wires, we discovered one module had a torn-off flex circuit (bottom right). (250Wh/mi) x (150 miles) = capacity of 37,500Wh, or 37.5kWh, (250Wh/mi) x (200 miles) = capacity of 50,000Wh, or 50kWh. Maybe a strange question to ask, but there is some context. I've created, for this topicand to give early warning to builders considering these modules. Something went wrong while submitting the form. Sorry, we have detected unusual traffic from your network. (Whoopee!) We are experimenting with a higher pressure pump. The least powerful offer around a twenty to thirty five mile range and a top speed of thirty-five to forty miles per hour, creating an electric car that's useful for . But when we wired and plumbed it yesterday and connected a pump to check for leaks. We've tried other pups, some in series, etc, trying to get the coolant flow up to par. Some Tesla Model S and X battery modules have wires from each of the 6 bricks inside to the connectors at the green slave boards. The final steps will be plumbing, leak testing, and cell tap harness testing. When the flow is restricted too much on these pumps the pressure drops. The front battery box is mechanically assembled and external wiring has begun. The motor controller is programmed, up and running! The USA-740-Radio from Custom Autosound arrived. When evaluating battery type andsize we consider the energy consumption rate of the vehicle for typical driving. Then wire brushed and sanded the rust off. btw Complete EV Conversion kit for a classic VW beetle, VW T1, VW T2 and Karman Ghia based with our EV HypE drive and various options for Lithium battery systems. One by one, the high voltage fuses went in as each function was tested. What sets this apart is its range. No ride-height adjustment was needed from the stock torsion bar position. All of its connectors extend to the drivers' side for easy access. At long last: For weeks I've been telling everyone I'll test drive it this weekend, only to be sidelined by one problem or another. I can't tell you how many times I've had an employee say that before testing. It may not look like much, but for the previous 6 months, Indie had been sitting on the opposite side of the drive! Skilled Craftsmen. The frame is fully powder coated and comes with all fixings needed to assemble it. A few paragraphs above I mentioned a broken cell-tap flex-circuit on one of the battery modules. If that is feasible, we reviewavailable motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. I encouraged Kit to share the concrete information on his rebuilds with CleanTechnica in his own words. Electric GT makes a product that looks actually somewhat like a V8, but electric and the price tag is a whopping $33,949. Whilst their first film, Toy Story, was being made, the project took way longer than expected. Yet, even though its heavier, it will be faster the 81bhp electric power source should make the car accelerate from a standstill to 50mph (80.5kmph) in eight seconds and onto a top speed of 93mph (150kmph.) Weddle Industries stocks a wide variety of adapter kits to fit many common engine/transaxle combinations using VW and LS bolt patterns. From 12 per month for 24 months. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. Keep an eye out for more articles coming your way from eDub, including coverage of our Porsche 911 conversion, our Golf Mk2, and our BMW 700. The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. . 19691979. By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. To use all 10, we'll run two strings of 5 modules this way, in parallel. Smaller older cars enable you to have less weight, and consequently more range, and power. The conversion kit is the electric motor, battery and gearbox from the VW e-Up! Unlike most kits on ebay that come with a small, 8-inch or 9-inch diameter motor, this kit includes a . The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. This can easily cost an additional $2,000 - $3,000 on the low end for 2WD vans, and roughly double that for 4WD Syncros. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. Shifting while moving is easy if you want to. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. It's not the box in the way. That's about a 50% increase! ), and then run out of money. We have built our conversions into 5 different packs to give prospects a clear expectation of what will be required. We now have a routing plan and are proceeding to assemble! People forever tinkering and fixing; making new or just patching up the old. SHOP. Space was made under the hood to mount the charger by re-aligning the right front brake line. Price: $8,734.00 Add to Cart Details Volkswagen VW Thing EV Conversion Kit, AC Motor, Regen Braking, 1968-1980 The EV West VW Thing Starter Kit is perfect for th . Since the flex circuit repair, all of the slave BMS PCBs have been modified (traces cut). The center console remains a valid option to put around what we've done if it remains appealing. For much of this maneuvering, there was less than a 1/4" of clearance between the body and the motor until the splined transmission shaft lined up with the splined hole in the motor coupler. The 12V fuse panel landed here. A couple of months ago I introduced you to a UK company that converts classic cars to electric propulsion. Even specifically VW camper vans have a huge industry built around keeping them on the road. Also, fuel lines and emissions parts, and tubing was removed. P100D Coolant connections and routing to manifolds. The new connectors for the special P100D Tesla modules arrived, and I have test-fit one on a P100D module. Upgrade to one-touch operation with AutoLc's one-touch power window control modules. We settled on the Hyper9 X1 system. It puts out 81bhp, accelerates to 50mph in 8 secs and has a top speed of 93mph The claimed range is 124 miles. Today was the first test drive. The Engine bay was cleaned up. You can pick one of these up from as low as $8k., Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. There's also an amazing single-cab truck body on tap for $15,000, and you can. In a Tesla, these boards monitor and balance the module as coordinated by the main Tesla BMS. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. The thick dirt had built up over decades. The lightened flywheel was even further lightened because I couldn't resist cutting off the ring gear since a starter motor will never be used to crank it over. Scopema RIB seat beds , VW T5 T6 rear and side windows . Instead of door locks, the Type 20 uses facial . Commonluy used Tesla S and X battery modules are about 5.2kWh (depending on some model variants sucy as the 4.5kWh, 5.3kWh, 5.6kWh, and 6.2kWh. The Subaru engine conversion offers clear advantages for your Vanagon: The Subaru engine has 130 horsepower and 135 ft/lbs of torque compared to the Vanagon's 89 to 94 horsepower and 117 ft/lbs. . Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries.
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